Drone Manufacturing · Grades 6–12

The aircraft on the bench is entirely theirs

No snap-together kits. Students draw the frame, make the parts, solder the electronics, tune the controller — and are the ones who find out whether it hovers.

Build stages

Design → Fabricate → Assemble → Calibrate → Fly

  1. 01

    Design

    Frame geometry in CAD: arm length, motor mount spacing, battery placement and where the centre of mass has to land. Designs get peer-reviewed before anything is printed.

  2. 02

    Fabricate

    3D printing for mounts and canopies, laser-cut plate for arms. Failed prints are kept on the shelf as evidence — wall thickness and infill stop being abstract numbers.

  3. 03

    Assemble

    Motors, ESCs, power distribution, flight controller and receiver. Students solder every joint, manage wire routing, and learn why a loose bullet connector ends a flight early.

  4. 04

    Calibrate

    Motor direction, prop orientation, ESC calibration, accelerometer levelling, PID basics and failsafe configuration on the bench before arming.

  5. 05

    Fly

    Tethered hover, then a supervised maiden flight in the cage. Every build gets a flight report: hover stability, drift, current draw and flight time.

Skills gained

  • CAD basics: sketching, constraints, tolerances and export for print
  • Soldering clean joints, heat-shrinking and strain relief
  • Reading a wiring diagram and tracing a fault to one component
  • Aerodynamics of multirotors: thrust-to-weight, prop pitch, disc loading
  • Systematic troubleshooting — isolate, test, replace, retest
  • Documentation: build log, bill of materials and flight report
Showcase

Student-built aircraft

Age bands offered

Curiosity is the prerequisite. We handle the rest.

Sit in on a free trial class, or talk to us about bringing SPACEDU into your school.